by Savage » Thu Mar 08, 2012 3:38 am
It should be totally possible to build a tapered blade that passes provided you build it to the specifications in the BoW and it can get through the safety check.
As far as construction goes, I'd start by making a normally shaped sword with extra padding on the blade like this:
(Tip)
| | | |::| | | |
| | | |::| | | |
| | | |::| | | |
| | | |::| | | |
| | | |::| | | |
| | | |::| | | |
(Handle)
Once that was finished I'd trace the taper on the flat of the blade and then use a bandsaw, or a hacksaw to trim it down:
(Tip)
....| |::| |
....| |::| |
.../| |::| |\
..| | |::| | |
..| | |::| | |
./| | |::| | |\
| | | |::| | | |
| | | |::| | | |
(Handle)
You'd need to use enough padding in the initial construction so that the sword will hit safely at the least padded point once it is trimmed down. This method would waste a lot of foam, but it's really straightforward. If you have more patience and less foam, you can probably come up with a design where you build the taper in from the get go.
Western Uruk-Hai
Red Eye Tribe
White Skull
Raen Dun'Aear Warhost